To achieve the required yields the plant would need to operate processes at extremely high temperatures of up to 730°C. Consequently, the valves used for regeneration air bypass would be subjected to very demanding conditions, while still being required to move continuously with precision. Any selected solution would also need to be highly robust, tight, and compact to maximise performance and manage the risk of unplanned downtime.

The facility’s performance was continuously assessed across all processes with the priority aim of reducing operational expenditure. While other valve types are used in regeneration air bypass at extremely high temperatures, new approaches needed to be considered to safeguard plant productivity. Due to the facility’s size, the valve solution eventually selected would also need to be particularly large, and made of an appropriately heat-resistant material, presenting further engineering challenges for the component manufacturers.

The solution

IMI Orton successfully demonstrated to the customer that a triple offset butterfly valve could fulfil the function required at the PDH plant and were subsequently appointed to deliver a custom solution. The company built the bespoke component – a metal-to-metal triple offset butterfly valve (MV series), 84” class 300 for modulating service. he triple offset butterfly valve is designed to operate at expected temperatures of up to 690°C and at tightness levels meeting FCI 70-2 class V. Its stainless steel, friction-free seat design also ensures a long service life at the plant.

The benefits

The triple offset butterfly valve was shipped to the customer in August 2023 and will be installed at the facility over the next year. The client was impressed that such a large, bespoke component was provided to the plant on time and to budget, and the installation process itself also proved seamless.

The smooth operation and functionality of the component, performing at such demanding temperatures, will significantly improve operations. In opting for triple offset valves, unplanned downtime at the facility will be significantly reduced.